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Quality Management Coating Industries Automotive OEM Coating Seam Sealant and Underbody Protection Primer Surfacer Topcoat Application Automotive Refinishing Automotive Supply Industry Coil Coating Commercial Vehicles Mechanical Engineering White Goods Building Supplies Rail Vehicles Wood Coating Other Fields of Application Protection of Structures Steel Furniture Aviation Industry Electrically Insulating Coatings Communication Equipment Road Marking Paints Miscellaneous Coating Applications Industrial Standards General Information on Standardization Work Actual Industrial Standards and Specifications for Coatings List of Physical Constants Latin Symbols Greek Symbols Web-Addresses of Interest for the World of Coatings Picture Sources Many everyday products are only made usable and thus saleable because of their surface treatment.
To achieve this, relevant coating formulations, their production plant, the coating material and suitable coating processes for the product must be available. However, the quality to be achieved by means of the coating process is not the only function of the coating material used. The object to be painted or coated itself with its specific material and design and an appropriate application process are further variables which play a significant role.
In addressing the ongoing tasks of quality optimization and rationalisation while minimizing the impacts for humans and the environment, it is vital that the dependencies mentioned above be not only recognized but also taken into account as the framework defining the conditions in which work is carried out from development to application.
Coating technology, therefore, is an interdisciplinary subject. Paints and coating materials are not end products, but merely initial or Fig. Only the cured coating, in many cases a system consisting of several individual coats, may meet the wishes invested in and the requirements demanded of the coated products.
Two of the most important of the many functions which coatings have to meet are protection and decoration. Other noteworthy features are the informative tasks and the achievement of special physical effects. The conspicuousness of emergency service vehicles, the camouflaging of military equipment, and road or airport markings are just some of the informative tasks required of coatings.
Color markings enable areas or spaces to be clearly signed or divided. Color coding helps to indicate the contents of containers or the material being conveyed in pipes. Optical effects induced by colored or metallic pigments lend a coating a particular optical attraction. Deliberately generated surface textures such as scars or wrinkles expand the range of effects which can be achieved.
The use of color schemes for rooms and machines based on known physi- BASF Handbook on Basics of Coating Technology 15 Introduction ological and psychological effects of colors also contributes in various ways to improved working conditions and enhanced safety. Functional pigments produce temperature dependent colors, for example as a result of their thermochromic properties, and therefore, indirectly permit the temperatures of objects to be measured.
The most important task for coatings, in economic terms, is surface protection. Thus coatings help to retain value and improve the usability properties of almost all products and are therefore, of huge economic significance. Particular mention should be made of the protection of goods made of metals which only gain lasting anticorrosive protection when they are painted. It is vital in this regard, for example, in the automotive secProcess Substrate tor, for the resistance of the Coating Design coating system to external, sometimes aggressive natural and anthropogenic atmospheric influences such as tree resins, bird droppings, acids, alkalis, salts and organic solvents, to be guaranteed.
Ecological Economical The protective function of Requirements Requirements paint on cars must not be impaired even under extreme mechanical impacts such as stone Final Quality chippings thrown up from the road by traffic or by brush acFig.
Factors determining the quality of coatings Furthermore, coatings must withstand combined, i. The interaction of sunshine, rain, heat and frost combined with emissions from heating systems and internal combustion engines, by ozone and saline fog makes great demands on a coatings resistance and protective properties.
However, a surface protection coating can also be applied in order to meet quite different requirements. Floors and steps can be made nonslip by means of rough or high grip coatings, thereby increasing their utility value. By contrast, surface friction can be reduced by use of smooth coatings to produce a high degree of nonadhesiveness. Flammable materials can be rendered safe by means of flame retardant coatings.
Antibacterial coatings help maintain sterile surfaces in production and storage facilities in dairies and breweries or prevent the growth of barnacles and algae on ships hulls. In the electrical engineering sector insulating coatings provide effective and lasting insulation for wire, windings and condenser materials.
On the other hand, conductive coatings can be used to make insulating substrates electrically conductive or even to print electrical circuits.
Furthermore, organic coatings can help to reduce noise pollution. Acoustical insulation coatings for machines and underbody protection coatings for passenger cars are examples of this. The goal of providing coating materials for the durable protection, decoration and improvement of objects made of wood, metal, plastic or mineral materials at reasonable prices can only be met by adopting different formulations using a range of materials and material combinations.
Each of these combinations targets a limited field of substrates, a se- Fig. Coating technology is used in metal processing, in the manufacture of plant and machinery and in the electrical engineering industry.
All kinds of road and rail vehicles, ships and aircraft are important objects which require painting or coating. Effective surface protection by means of paints and coatings is also indispensable in the civil engineering sector, for steel and concrete structures and in wood processing. Even plastics and leather require coating in many cases.
Modern paper, plastic or sheet metal packaging materials are inconceivable without the protection and decoration afforded by coatings.
The worldwide paint and coatings market reflects economic developments in the regions. The per capita consumption of paints and coatings in these regions is approx. The growth in coating consumption is determined by the economic development in the individual regions or countries [1.